Circuit Assembly
The experienced All Flex team offers circuit assembly, SMT components, through hole assembly, wires and more. Whatever your next project, trust All Flex to have the circuit assembly solutions you need!
Through Hole Assembly
When to Use Through Hole Assembly
- Robust connection is required for strain relief & vibration.
- Military or similar custom connector is required.
SMT Components
When to Use SMT Components
- Eliminate the need for a separate circuit board.
- Shrink the size & weight of your overall device.
- Exact placement of temperature sensor for responsiveness & accuracy.
SMT Components Features
- Tiny sizes, down to size 0105.
- Place components on both sides of circuit.
- Complex fine pitch and high density packaging.
Wires
When to Use Wire Assembly
- Heater controller prefers a terminal that is more suited to wires than flexible circuits.
- Cable harnesses are preferred in the overall device design.
Wire Assembly Features
- Tiny chip sizes, down to size 0105.
- Place chips on both sides of circuit.
- Complex fine pitch and high density packaging.
Potting/Conformal
When to Use Potting/Conformal Assembly
- Ruggedize wire, SMD and heatsink connections.
- Provide dielectric strength.
- Eliminate the need for a separate circuit board.
- Shrink the size and weight of your overall device.
- Exact placement of temperature sensor for responsiveness and accuracy.
Potting/Conformal Assembly Features
- Versatile placement (location, thickness).
- Several options to choose from with different properties and curing methods.
- Can be robotically applied to control variation.
- Options include UL approved, NASA outgassing approved, etc.
Testing
When to Use Testing Assembly
- Component-level tests using equipment is correctly selected for flexible circuits and heaters.
- Performance data is desired.
- Destructive and nondestructive evidence is desired.
- Coupon library is desired.
- Reduce or eliminate incoming tests and device-level testing.
Testing Assembly Features
- All typical electrical and mechanical test needs are supported by dedicated equipment.
- Part-specific fixtures are designed and built in-house.
- Specialized tests are supported for IPC, MIL Spec, UL/CSA, NASA/ESA, etc. requirements.
- Exotic tests are outsourced to approved suppliers.
